ASTM D1676-03(2011)

Standard Test Methods for Film-Insulated Magnet Wire

STANDARD published on 1.8.2011

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The information about the standard:

Designation standards: ASTM D1676-03(2011)
Note: WITHDRAWN
Publication date standards: 1.8.2011
SKU: NS-18044
The number of pages: 35
Approximate weight : 105 g (0.23 lbs)
Country: American technical standard
Category: Technical standards ASTM

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Wires

Annotation of standard text ASTM D1676-03(2011) :

Keywords:
bond strength, burnout, chemical resistance, coefficient of friction, continuity, completeness of cure, cut-through temperature, dielectric, dimensional measurement, dissipation factor, elastic ratio, electrical resistance, elongation, extractables, film adherence, film-insulated conductor, formability, heat shock, hydrolytic stability, low stress elongation, magnet wire, oiliness, overhead resistance, scrape resistance, solder-ability, spirngback, thermoplastic flow

Additional information

Significance and Use

Bond strength values obtained by flexural tests can provide information with regard to the bond strength of a particular self-bonding outer coating in combination with a particular round film-insulated magnet wire when measured under conditions described in this test method.

1. Scope

1.1 These test methods cover procedures for testing film-insulated magnet wire that is used in electrical apparatus. These test methods are intended primarily for the evaluation of the electrical insulating materials used. The intent is that these test methods be used, except where modified, by individual specifications for particular applications.

1.2 These test methods present different procedures for evaluating given properties of round, rectangular or square, copper or aluminum film-insulated magnet wire.

1.3 The values stated in inch-pound units are the standard. The SI units in parentheses are provided for information only.

1.4 The test methods appear in the following sections:

	Sections
Bond Strength	4-12
Burnout (AC Overload Resistance)	13-21
Chemical Resistance	22-28
Coefficient of Friction	29-37
Continuity, DC High Voltage	38-45
Continuity, DC Low Voltage	46-53
Completeness of Cure	54-60
Cut-Through Temperature (Thermoplastic Flow)	61-68
Dielectric Breakdown AC Voltage	69-75
Dielectric Breakdown AC Voltage after Bending	76-82
Dielectric Breakdown AC Voltage at Elevated Temperatures	83-89
Dielectric Breakdown AC Voltage after Conditioning in Refrigerant Atmosphere	90-99
Dimensional Measurement	100-106
Dissipation Factor Measurement	107-114
Electrical Resistance	115-121
Elongation	122-129
Extractables, Refrigerant	130-140
Film Adherence and Flexibility	141-148
Formability:
a) Elastic Ratio	152
b) Low Stress Elongation	153
c) Spring Back	154-155
Heat Shock	156-162
Oiliness	163-169
Scrape Resistance, Unidirectional	170-177
Solderability	178-185
Resistance to Insulating Liquids and Hydrolytic Stability	186-195

1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific hazard statements are given in 9.5, 19.1, 19.3, 19.8, 52.1, 58, 59.1, 74.1, 112.1, 135.4, and 182.3.

Note 1—This test method is related to IEC 60851. Since both methods contain multiple test procedures, many procedures are technically equivalent while others differ significantly.

2. Referenced Documents

E1545-22	Standard Test Method for Assignment of the Glass Transition Temperature by Thermomechanical Analysis
Federal Specification CCCM-911	for Bleached Muslin Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700 Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
E1356-23	Standard Test Method for Assignment of the Glass Transition Temperatures by Differential Scanning Calorimetry
E220-19	Standard Test Method for Calibration of Thermocouples By Comparison Techniques
E8-04	Standard Test Methods for Tension Testing of Metallic Materials
E6-23a	Standard Terminology Relating to Methods of Mechanical Testing (Includes all amendments and changes 3/29/2023).
E4-21	Standard Practices for Force Calibration and Verification of Testing Machines
D5423-23	Standard Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
D2519-19a	Standard Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test (Includes all amendments and changes 11/14/2019).
D2475-22	Standard Specification for Felt
D1711-24	Standard Terminology Relating to Electrical Insulation
D1533-20	Standard Test Method for Water in Insulating Liquids by Coulometric Karl Fischer Titration
IEC 60851	Methods of Test for Winding Wire
D877-02	Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes
B43-20	Standard Specification for Seamless Red Brass Pipe, Standard Sizes
D374-99	Standard Test Methods for Thickness of Solid Electrical Insulation
D150-22	Standard Test Methods for AC Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulation
D149-20	Standard Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies
B3-13(2018)	Standard Specification for Soft or Annealed Copper Wire
A228/A228M-18	Standard Specification for Steel Wire, Music Spring Quality
B609/B609M-12(2021)	Standard Specification for Aluminum 1350 Round Wire, Annealed and Intermediate Tempers, for Electrical Purposes
B324-01(2021)	Standard Specification for Aluminum Rectangular and Square Wire for Electrical Purposes
B193-20	Standard Test Method for Resistivity of Electrical Conductor Materials
B279-13(2019)	Standard Test Method for Stiffness of Bare Soft Square and Rectangular Copper and Aluminum Wire for Magnet Wire Fabrication

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